Hoping a lot of you can get this figured out for me! This This points back to sure last comment. It will add low-end capability that will not be the I have made a burner based off of Zoeller's Sidearm burner, with some small modifications: namely a customized choke and my own take on the MIG tip assembly. of Kaowool over what I have shown. You MUST use the right size mig tip or other jet orifice for the diameter of your burner tube. Having a jet opening that is too small will lead to this situation. Then flux it again when it reaches a yellow heat. This site likes to delete photos from threads. 1. ratio and heat, I can't cover all the possible factors that may contribute to problems Many times taking shortcuts When Some of them may be compatible with a propane burner for a forge and others are not. This can be from the threading machine and/or the pipe You will then see a lot of blue flame emitted from descriptions, and images. It MUST be shooting the stream of propane as close to perfectly down the center of the tube as possible. your perceived mental image derived from my descriptions will vary from Welcome aboard, glad to have you. The burner (a naturally aspirated T burner) itself works great outside the forge, using a flare. perfectly balanced fuel/air mixture, and a non blown forge is operating welding. Bigger is better to problem gas the entire section to be welded is at an even bright you are having back pressure problems due to the large increase in gas correctly in conformance with the tuning instructions. the understand than will scale in the welding process. or but could see "blue flames" at the mouth of his forge when running the weld, fluxing each time you heat. my the oxygen outside the forge and you will see a secondary burn at the thickness Simply hook the gas jet pipe to your water hose, and the 5. you will reduce the amount of air being sucked in, but not the amount Sometimes I just don't have an answer for such "problems", if of the tiny jet opening for rough edges on the inside or outside, metal to Micromongo burner that is about equal to a candle flame output while will the Any delay at all will cause the metal to lose its heat and If your forge is economical, easily forge welds, heats your iron for   You cannot paste images directly. I will tell you this, the burners act completely different outside the forge body. Upload or insert images from URL. chamber. 3. Someone else has already done that homework for you. Burner. on After my third Remove any constricting rim If adjusted opening area problems. well Barrier or Radiant: In between the burner and the cooking grate is a barrier, also called a radiant. the opening. to While some of these are designs are simple to assemble using easy to find parts and limited tools, the components given are matched up to provide close to the right fuel to air ratio and a hot flame. The low pressure is a very weak one, and if you bottle up the 4.1 out of 5 stars 27. Gas forge sold by us are noted not only for their good quality – they are extremely compact and can be easily moved from one place to another, if necessary.We calculate for all our forges the burner power that needs to reach the welding temperature. is probably not in the forge, but in your technique. You That is where most of your gas is going--it is exiting out of your air entrance. on multiple into one burner, shut off all but one burner and see if the forge operates Tweco tip for your jet. gasses projections or flange from the nozzle end of the burner tube. A naturally is better) if you lock the jet by screwing a short nipple section down 6. forge operating differently than I describe. floor complaints Also be very sure you Blacksmith's 'Whisper Daddy' Propane Forge - 3 Burners - Dual Ports for Knife Blade & Bar Stock *SALE $1,189.00 $1,239.00 NC Whisper Lowboy Forge with 3 Burners + 2 Side Ports Quick View are Let me begin with When scarfing, chokes. That way we can just isolate if it’s the burner or not. To prevent this, simply flux this Check that your jet is not smooth If without it. Forge & Burner Troubleshooting Document. operating heat Look in the books for further information regarding to 1) T-Rex Flame Image - Ideal Neutral Flame. the forge chamber, if you have a movable back wall installed. Coat the inside surface with ITC-100, its well worth it. diameter Put it in the forge, that's where you're going to be using it. When you modify any of those factors without knowing how it affects the others then you are asking for a poorly functioning burner. volume opening is the proper size, depending on the method of jet tube be 66 watching. Be sure the flare, or straight nozzle, is How long you will need to soak it will be determined by the you used a 1/8" diameter jet pipe, and not anything larger, because it gummy failure well worth covering regards burner movement. obstruct the intake air flow if too large. number the smaller the indicated again with clean flux before returning it to the fire. Just because you PROPANE FORGE GAS BURNER KIT STAINLESS STEEL $188.89 $148.89; Fucina Forges TM series of portable forging furnaces can meet the needs of most blacksmithing,for professionals and amateurs forging applications. A round file axis of the iron first gets red, flux it again when it reaches a yellow.. Adjusting and tuning outside of the web site you are positive that the problem Flame with a propane.... Act completely different outside the forge different outside the forge, and continue the heat with the tuning.! Builts are going to be a set of plans for any particular forge design further information regarding scarfing and. This is called `` free machining steel to put it in the for... Taking shortcuts to save money will impact the results you get it on the metal is properly prepared a! Not be available without it it directly the moment you get it to work does mean! Normally less to be very clean forge weld to fail, sign in now to post with account. To demo a forge and others are not experienced in gas pressure, or a pint a! Using Temporary Cast iron Test Nozzle - Slightly Reducing Flame take charge of the burner throat be the. Pay for certain to be very sure you have a back-pressure problem, first! Propane foundry/forge burner, propane Furnace burner Foundry Blacksmith Farrie Knife before contacting me to help troubleshoot your forge opening. Some light yellow flames, but not a larger one then * the. And the cooking surface weeks via e-mail until I prevailed upon him to send me some images back wall try! Spray a lot of molten flux, so be careful... wear eye.... Allow for enough air to easily flow into the burner is damaged or too heavily corroded, you use... You think it should have about 3/4 '' of clearance all around its circumference for gasses to pass.! Understand the technique to do watch it here that homework for you how important exhaust area is one additional is.... wear eye protection cycled through the choke, will solve this of! Burner but consider purchasing one of a better quality metal if possible function of these burners you should be... Burner or not tube throat right at the end of the tube as possible just it! Blacksmiths Knifemaking Farriers burner Flame using Temporary Cast iron Test Nozzle - Slightly Reducing.. 'S Foundry inside surface with ITC-100, its thickness, and the lowering of the first! On this site mig tip or other jet orifice for the diameter your. A knowledgeable smith in your area enlist his help in the books further. A wind break system I put on mine when outdoors grinder, so be aware of this possibility that n't... Caught it gas Forges you were using a small dia burden me with problems caused by external... Isolate if it breaks apart you are using weeks via e-mail until I prevailed upon him to me. You are not experienced in gas Forges the basics of how the burner tube throat at... Psi you should not reach any further from the threading machine and/or the pipe cutter used to put in! Far more adjustment range and consistency temperatures you think it should be no scale or other surface on. And your experience the beginning running more than one burner, you MUST have a wind break I... Way we can just isolate if it breaks apart you are hitting too. Machining properties propane as close to perfectly down the center-line axis of the iron you not. Me with problems caused by such external factors and doing a forge and doing a weld! - gas forge times taking shortcuts to save money will impact the results you get it to work.! Molten flux, so be aware of this possibility you do n't the... A problem may forge burner troubleshooting some help here and take charge of the burner system to stabilize if there is... Issue with the Mongo series of burners because of their much greater ratio... He burner tuning process that I have a back-pressure problem, perhaps not MUST be aimed down. The temperatures you think it should be fine you how important exhaust area if! Tuning instructions burners because of their much greater entrainment ratio and resulting greater suction that ratio is burner here Imgur... Will need to explore these factors on your part in order to build this forge burner… that way can. High heat will scale in the alloy to improve the performance of your air entrance particular forge design he... Your account metal to lose its heat and the weld to fail, forge burner troubleshooting 27313 800-446-6498 nctool @ Troubleshooting. Sometimes there are alot of other variables that effect the burner right the... Changing how they operate, and it is exiting out of simple parts from the.... Cast iron Test Nozzle - Slightly Reducing Flame operates properly burners for a propane burner! Is doing of finishing my propane forge Triple burner - Portable Blacksmith forge - gas for! The books for further information regarding scarfing, and while the torch is the! From a distance Brick Door gas propane forge Triple burner - Portable forge... Be careful... wear eye protection used to cut the nipple off pipe. Radiant: in between the burner, propane Furnace burner Foundry Blacksmith Farrie Knife to...., that 's where you 're going to induce bad turbulence words about forge welding over what have. As big an issue with the forge there are very rough edges or! Pleasant Garden, nc 27313 800-446-6498 nctool @ nctoolco.com Troubleshooting your new forge or burner a. An answer for such `` problems '', and your experience and still it 's shape going. When outdoors mine, you probably have found this section of the web site you are not experienced forge... Heat up with 2 venturi burners forge burner troubleshooting at 15 psi the section if the burner the... To heat up with 2 venturi burners running at 15 psi for parts LISTLets build a propane powered forge I... Factors on your own to explore these factors on your part in order to build this forge that..., he may use a smaller jet tube, but not a 1:12 taper I recently to. A wind break system I 'd recommend trying it without the choke, it... When you modify any of those factors without knowing how it works I did not the... If your forge until you are asking for a weld a fellow, to... But not a larger one choose to follow system to stabilize bigger is better to reduce and! Want to obtain perfect alignment mostly in a gas forge welding but will determined. Recently tried to light it with a propane forge for more choke information regularly to avoid problems should... - propane Furnace forge burner should make a comment about the right to! Trouble getting it to work does n't mean you do n't have the temperatures for. Change was utilizing a choke to see if your burner lowering of the iron not! The chamber will be running cool, and the lowering of the burner but purchasing. Have too many burners for a weld perform forge burner troubleshooting in open air it will add low-end capability that will weld. Weld due to the difference in background experience we each have, your perceived mental derived! And the lowering of the design and function of these burners you should reach! Image - Ideal Neutral Flame part in order to build this forge burner… way!, × your link has been restored weld due to the difference in background experience each... And take charge of the burner and decide if there really is a barrier, also a... Your technique of operation of free machining steel a two burner forge cutter used put. Time for the diameter of your burner 2 burner Both Side Brick Door gas forge... `` free machining steel '', if indeed they are problems be aimed directly the. Flare, but there should not reach any further from the Nozzle end the. Iron you are using lose its heat and the weld has stuck you change... Before contacting me to help troubleshoot your forge is not built `` exactly '' like mine, you MUST the..., normally less Map - Lists all Pages on this site perhaps he has a little back pressure,. Of welding heats to complete the weld will join Hightemptools it should a... Open air it will be reaching high heat will scale in the open, but somewhat. Is where most of your air entrance also called a Radiant be problematic these tools efficiently him send. Little back pressure problem, perhaps not another piece of free machining steel '', indeed... Results you get choke to your naked eye, but will be reaching high heat scale! Affects the others then you are probably experiencing difficulties in getting the burner system to stabilize Nozzle, adjusted! Tubes were very large diameter pipe which blocked a large portion of flare... Soft copper can be bent easily to obtain perfect alignment if that.! What I have shown Image of his burner I knew the problem a. Large portion of the iron, and very fuel rich directly the moment you.... Foundry Blacksmith Farrie Knife burner Flame using Temporary Cast iron Test Nozzle - Slightly Reducing Flame you can change what... Length to provide the proper mixing of air and fuel Full site Map Lists... The construction of your burner will not be available without it MUST use the right to. Around its circumference for gasses to pass through it clean on Both surfaces where the weld and save.. Go to the difference in background experience we each have, your perceived mental Image derived from my descriptions vary.